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1SP0635

Single-Channel Plug-and-Play Driver with Master/Slave Operation

Reliable and safe operation of parallel connected high-voltage and high-power IGBT modules.
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  • Blocking voltages up to 3300V
  • Fibre-optic interfaces
  • +15V (regulated)/-10V gate driving
  • Direct paralleling of IGBTs
  • 2-level and multilevel topologies
  • Dynamic IGBT short-circuit protection
  • Dynamic Advanced Active Clamping DA2C
  • Built-in isolated DC/DC converter
  • Supply under-voltage lockout
  • Gate monitoring
  • Creepage and clearances acc. to IEC 60077-1
  • UL compliant
  • Superior EMC
  • Reliable, long service life
1SP0635 SCALE-2 Plug-and-Play drivers safely and reliably drive 130 x 140 mm and 190 x 140 mm high-voltage and high-power IGBT modules ranging from 1200 V to 3300 V. They are optimised for use in high-reliability applications in the rail industry.   The drivers operate in a master/slave configuraion that allows the safe operation of parallel-connected IGBT modules. The master (1SP0635V or 1SP0635S) can be used as a stand-alone driver without slave to drive a single IGBT module or it can be used with up to three slaves (1SP0635D) to drive up to four parallel-connected IGBT modules.  The master drive is equipped with a fiber-optic interface and global fault management. In master/slave configurations, the slaves are connected to the master by a bus cable which distributes the common command signal and the secondary-side supply voltages from the DC/DC converter.  1SP0635 drivers are based on CONCEPT's highly-integrated SCALE-2 chipset. Therefore the single-channel drivers are high-performance, complete and extremely compact. The SCALE-2 chipset also reduces the component count by up to 80% compared to conventional solutions, thus significantly increasing reliability and reducing costs. The drivers are equipped with Dynamic Advanced Active Clamping (DA2C), short-circuit protection, built-in DC/DC converters, regulated turn-on gate driving voltage and supply-voltage monitoring.  Perfectly-matched drivers are available for all mechanically-compatible IGBT modules. Plug-and-play configuration allows immediate operation after mounting, so the user needs to invest no time and effort in designing or adjusting the driver for a specific application. Fiber-Optic Interface Options
Fiber-optic links are used to provide electrical insulation for the command and status-feedback signals. Two versions of fiber-optic interfaces are available: 
  • 1SP0635V, equipped with Versatile links
  • 1SP0635S, equipped with ST links 
For details, please check the product documentation.

Power Integrations offers highly integrated IGBT drivers. Based on decades of experience, ASICs have been developed for the driver and monitoring functions, which together with the inductive transformers form the core of the drivers. Extensive application design support is offered.

Highly integrated driver components: cheaper than discrete in-house development

MOSFETs and IGBTs are convenient to drive with low power, unlike bipolar power semiconductors. However, high gate capacitances must be recharged and, in the case of stacked IGBTs for HVDC (high-voltage DC transmission), large potential differences must also be bridged. In addition, there are protection functions for the power semiconductors and a negative bias voltage for IGBTs to be blocked so that they cannot switch through and fail as a result of transients in bridge circuits.

In view of the high voltages, some know-how is required here. For example, special regulations on insulation clearances, clearances and creepage distances, and partial discharge resistance must be observed, and these must also be checked with expensive measuring equipment. Likewise, the degradation of the board substrate and the migration of metal ions in it must be taken into account, which can otherwise lead to premature short circuits and total failures.

Instead of launching costly in-house developments, it makes sense here to use proven, safe driver modules designed using in-house developed, monolithic highly integrated semiconductor components as well as proprietary planar transformers, such as those offered by Power Integrations under the name SCALE (which stands for Scaleable, Compact, All-purpose, Low-cost and Easy-to-use). Power Integrations, previously CONCEPT, has been developing IGBT driver solutions for over 30 years and therefore has unrivaled experience with this topic.

The SCALE devices are driven with standard logic levels from 3.3 to 15 V and are very economical in the IGBT field: they are cheaper and more reliable than conventional discrete circuit designs, especially when it comes to driving high-voltage IGBTs. Thus HY-LINE Power Components offers you everything around inverters and high performance DC/DC converters from one source.

Power Integrations offers both general modules, the SCALE Driver Cores, and modules adapted to specific IGBT modules, the SCALE Plug-and-Play Drivers. In addition, there are the monolithically integrated SCALE iDriver chips.



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